2pc Flanged Ball Valve Repair Site Requirements
2PC Flanged Ball Valve repair site management should establish and improve various management systems centered on the economic responsibility system.
Material management should be managed by a part-time custodian, ensuring that accounts and materials are consistent. Spare parts, materials, and equipment should be neatly organized and easily accessible. Sufficient spare parts and materials should be stocked according to production needs.
Equipment should be managed and maintained by dedicated personnel, and regularly serviced. A set of practical safety and technical operating procedures should be developed based on equipment performance.
Repair production management should include annual, quarterly, and monthly plans, and original records should be complete and comprehensive. Production plans should be contracted or broken down to specific individuals. When issuing plans, both quantity and cost should be considered to prevent the tendency to only repair medium and small valves while ignoring large ones, or only repair large valves while ignoring small ones, or only repair expensive valves while ignoring common ones. Team leaders should accurately implement maintenance plans and excel at coordinating the interrelationships between various links to ensure the smooth progress of repair work.
In addition to regularly organizing on-the-job training, operation competitions, and technical training courses, technical management should also provide extensive basic training to ensure that relevant personnel understand the operating procedures for valve repair and disassembly; valve pressure testing operating procedures and quality acceptance standards; valve model compilation methods; the material names, specifications, and usage conditions of various gaskets and packings; the names, specifications, and usage conditions of various emery cloths (papers) and abrasives; the material names, properties, specifications, and application ranges of commonly used fasteners such as bolts and nuts; the common material grades, mechanical properties, and applicable conditions of valve components; and reference charts and diagrams on tolerances, technical requirements, and other aspects of valve components. It is best to neatly copy the relevant regulations, standards, reference charts, and technical requirements, place them in glass frames, and hang them neatly on the wall in a categorized and organized manner for easy reference and storage.